japanese free

Thursday, May 14, 2020

Another Set of Desert Ironwood Chisels and a Popeye Awl(Chisels are Sold)

This weeks accomplishments include a 6 piece of set of Desert Ironwood chisels and an Awl.



You may think this set of chisels looks quite similar to the chisels in the last post and I would have to agree but there is one significant difference. The steel used in the blades is Japanese Hitachi White Paper steel.

The Hitachi steel is proclaimed to be very pure steel and I have to say I could tell a difference as soon as I started roughing out the blades in the bandsaw. This stuff works lovely. Given the expense of obtaining this material I'm glad there were more benefits than just a difference in the hardened results.



 The White Paper Steel requires just a bit more effort at the sharpening stones as compared to most high carbon tool steel but it feels great on the stone and the edge that results from that effort is most satisfying. It visibly came to a higher polish. A while back I made myself a set of chisels from this material and the edge life is surprising.

Considering the price of the White Paper Steel these chisels are priced at $110 each with $5 per chisel discount for purchasing the entire set of 6. Total $630.


Oh and the awl. I've decided it's a Popeye because it's an Olive Awl. Yep, I just dated myself. What the heck, you are the age that you are.



Chisels are sold. Check back as I will be posting sets as I have them completed.

Ron





Thursday, April 16, 2020

A Recently Completed Set of Chisels with Desert Ironwood Handles(This Set of Chisels is Sold)



I had intended to post this latest set of small Dovetail chisels earlier this week but a very close encounter with a tornado delayed things a bit. The line of storms that ripped thru the southeast Sunday night to early Monday morning caused a lot of havoc. We were awakened at 2:00 am Monday morning by our phones instructing us to "TAKE SHELTER NOW!!!"

We heard the distinctive roar of the tornado as we were standing in our bedroom closet and then it was over. We made the assumption that the tornado had passed over in the upper atmosphere. The next morning revealed a much different reality.

The tornado was a mile wide and was on the ground for 10 miles. The edge of the swath of destruction it left was literally 100 yards from our house. We were unbelievably lucky. Less than 2 miles from our property a house was moved from it's foundation intact and deposited in the middle of a state highway.  Just a bit too close to OZ.

We were without power or cell service for 2 days. Obviously that wasn't much of an inconvenience compared to the devastating effect the storm had on the lives of the people in the path of destruction.

Now about the chisels. This is a 4 piece set and as I like to have all the handles in a set from the same piece of wood, I could only coax 4 handles from this piece of wood. This is especially true of Desert Ironwood. It can be so different from one blank to the next.



The blades in this set are made from New Old Stock Sheffield England oil hardening tool steel.





The sizes in this set are 1/4", 5/16", 3/8" and 1/2". The way I layout dovetails this would be an ideal set for me as I rarely need a 3/16" wide chisel. The overall length is approximately 6". They vary slightly in length as a result of tang configuration and how far back they are ground to get in to the best metal at the tip. They come with a polished back and the bevels are honed to working sharpness.




As is typical of the chisels with Desert Iron wood handles these are priced at $95.00 each with a $5 per chisel discount for the purchase of the entire set making the total for the set $360.

If interested in purchasing contact me at: ronbrese1@gmail.com   

Once sold I will edit the post title indicating so.

Be safe and enjoy the extra time we have at home these days,


Ron





Monday, March 23, 2020

Dovetail Chisels, Something New and Interesting (Chisels are sold)




As a lot of you know I've been on somewhat of a hiatus from Tool making.  It's been refreshing to pursue other types of work and it renews the spirit of creativity. I have made some tools along the way but mainly for my own needs.

I built what I would consider my dream shop for a someone else last year. It was a major construction undertaking that I wasn't sure I could accomplish. As in a lot of situations you find that you're capable of a lot more than you can imagine. For quite a while we could work at our leisure and then cover everything from the elements. We did this thru putting in the foundation, framing the floor and subsequently framed the walls and had them laying flat on the floor system. We could still cover everything with tarps so the weather wasn't much of a worry but then there's the day when you stand up walls and then you have all that time and material exposed to the elements and then it's a push to get dried in. It was a lot for two old guys to do but after a bit of trial and tribulation there came the day when it rained no more in the building. I can't even begin to express the relief.

But I digress. I then began pursuing some woodworking projects that had long languished on my list of things I wanted to make. Most of those things were joined with dovetails in one manner or other. I had a very adequate array of chisels for this work but soon discovered that I did not have what I would consider an optimum set of chisels for these task. I found myself picking up and putting down tools really more than should be required and finally came to the realization that with a proper set of chisels I could eliminate a lot of unnecessary movements. I began putting together a list of criteria that would describe this set of chisels.





 I owned some shorter dovetail chisels that I really enjoyed, however they were 1/4" thick and given the way I typically layout my dovetails they would not fit between the ends of the tails to provide for incising the point where the side of the dovetail meets the baseline. In every case I had to put down one chisel to pick up another that was thin enough to fit.

Chopping base lines. When chopping to the baseline there should only be a minimal amount of material to be removed so an extravagant thickness is not required of a tool to accomplish this task. That sets one criteria. The second was length. It's nice to have a chisel short enough so that the base line where you're sticking the edge of the chisel and the top where you strike the chisel is in one line of sight. With longer chisels I would put the tip of the chisel in the base line and but when I changed my focus to where I would strike the handle the tip would move slightly. If you don't notice this then you end up with a wonky baseline. That sets another criteria to design for.

Personally I prefer good ole high carbon steel for my woodworking tools. At the last Forp Event where French/White oak was being worked profusely for days on end I noticed that everyone's chisels had serrated edges as the result of chopping in wood that had varying degrees of density. It didn't seem to matter if the chisels were A2 or PMV11 or High carbon steel. The end result was the same. The difference was in the time it takes to recover the edge. I realized years ago that a high speed steel edge that fractured took longer to recover than anytime one could possibly gain in edge longevity. I much prefer the sharper edge to be gained from using high carbon steel. I don't mind maintaining the edge as I work and when the edge does need to be restored with good technique it just doesn't take very long to be sharp and working again.

Evidently there are many others looking for a similar set of chisels because when I began posting pictures of the chisels I was making on my Instagram account I immediately started getting requests for these chisels. I took measures to get set up to produce these tools with a bit more efficiency and after a lot of trial and error and subsequent testing I was confident that I had a process by which to make very nice versions of these chisels.

The first 4 sets went out the door as soon as they were made and the set with Desert Ironwood handles pictured in this posting are the first I'll be offering for sale here on the blog.

As I mentioned this particular set has Desert Ironwood handles that all came from the same piece of timber. The ferrules are of course brass and the tool steel for the blades is New Old Stock Starret 0-1 tool steel. The overall length is 6". The sizes in this set are 3/16", 1/4", 5/16", 3/8" and 1/2". They are ground to have zero land on the edges but that edge is then broken so that it doesn't cut one's fingers as they are used. It's as minimal a land as can be had and not be dangerous to the user. The backs are polished and they come honed and working sharp.

The blade tips are taken into the heat treating process in a blunt state so that portion doesn't take such a beating in the hardening process and are subsequently ground back twice prior to final honing to make sure they are worked back into good steel.



The pricing on chisels prior to this set was $80 each and a five dollar per chisel discount for purchase of an entire set. I've had to source this Desert Ironwood and it's quite pricey material, for that reason these are priced at $90 each or $425 for the set.

If you're interested in purchasing this set contact me via email by using the contact button at the top of the page. (This set sold rather quickly, I'll be posting new sets as they come available so check back if interested)

Ron Brese







Wednesday, January 16, 2019

The Web Page is No More

I've recently killed the Brese Plane web page. Sometimes when people notice a change of this nature they assume the worse. Don't. I can manage my offerings just as well thru this blog and my Instagram page. That being the case there was just no reason to maintain the Web page and it's nice to shirk the cost associated with web hosting.

What I said about assuming the worse. I'm doing well, in fact I'm better than I've been for a while. In the last couple years I've shed 56 lbs. I'm more active than usual and feeling great.

I've been pursuing other interest, in fact I've been the General Contractor on a construction project since this past spring. As this project is winding down I'm back to restoring vintage machines and making planes again. I'm also doing more woodworking than I have for quite a while, in fact I'm about to embark on another work bench build. Not for myself. This is a commissioned piece for a client.

So there you have it, I hope you are all well and enjoying your woodworking,

Ron






Monday, March 26, 2018

Another "JR" plane, another Brese/Kennedy Creation

Catharine Kennedy and I have a patron that fuels our work with his request. In this case a solid brass "Brute" shooting plane engraved inside and out.

Just making this plane in the simplest functional form is quite a task. Coordinating both our efforts together adds an entire other element to this work but that keeps it's fresh and interesting and also makes it quite a challenge.

This is how it goes. I make all the parts. I mask all the areas of the interior of the plane that she is not to engrave and send them along to Catharine. She engraves the interior surfaces and all the movable/removable parts and sends them back to me. I then deburr, rub to a satin finish and oil the surfaces. Then I assemble the plane taking great care to preserve the engraved surfaces. There is no going back from here.

I then send the assembled plane body back to the Catharine to engrave the exterior of the plane body. She subsequently sends the plane body back to me. I work and oil the exterior surfaces, add the wooden bits, the iron and actually make the plane work.

Then it is shipped to our patron John Rexroad. Yes, these plane parts are quite traveled before this is done.

This is the third in this collection of tools. To date we have done a Winter Smoother, Winter Panel plane and now this Shooting plane.

When I post pics of these tools I always have people comment to me that this is way over the top for a "tool", and I realize this is not everyone's taste, however this format of tool making makes for a very rare collection of highly functional tools.

Ron

"The greatest challenge in life is discovering who you are. The second greatest is being happy with what you find"
                         








Monday, December 18, 2017

Instagram is Easier than Blogging, and a Jewelry Box

Yes it's been a long time since my last blog post. It's the fault of Instagram. With Instagram I'm able to post about things that are happening in my shop almost in real time. You just pop out your phone, take a photo, and in mere seconds you can add a comment and post it to Instagram. Yes it's that easy and it's been taking a toll on my blog and many other people's blogs. To subsequently publish a blog post almost seems like you're repeating yourself and the time commitment is much larger.

If you're interested in what I've been up to as of late you may want to check out my Instagram page.

Here's a link:

https://www.instagram.com/breseplane/

And for those of you that don't wanna. Here's the jewelry box I mentioned in the title of this post.



I've been hoarding a small stash of Curly Swiss Pear for a while contemplating the context in which to use it. I didn't have quite enough to make an entire box of this type and frankly I think a box of just curly pear might be a bit much. I've been holding onto a couple of walnut crotches as well and when using the two woods together occurred to me my mind began picturing how they would play together. The scale of the grain in these pieces was small and was right for a small bit of case work. These pictures show the result.



I've recently become interested in Greene and Greene design. This all started with a fascination of Japanese Kumiko. If you become interested in artistic Japanese woodworking, and you're an American, this road leads you pretty quickly to the Arts and Crafts movement and the use of Asian details in furniture and architecture. Hence the reason I decided to use the very Greene and Greene corner detail on this piece.



I've made some valet boxes for my son's recently and I thought the use of leather in one of the boxes was a great way to create visual interest on the interior of the box. Combining leather and Kumiko was an even better way to create a very unique jewelry box. It also created a puzzle like challenge as to the sequence of assembly of all of these features.  I didn't put the walnut bottom on this box until all the interior detailing was complete just in case I needed to take it all back out.



Then I had to solve the dilemma of how the recipient would be able to get very small items out of the Kumiko compartments. So I was faced with designing a tool. For all practical purposes a wooden pair of tweezers. 



By putting two sided sandpaper between the open tip of the tweezers, applying pressure and pulling the abrasive towards the opening, this tool can be tuned to an amazing level of dexterity. Needless to say this was a very interesting and fun project for me.

But this box is not my first delving into the Arts and Crafts form. There was also a dining table made in Cuban mahogany prior to this project.


Stretcher joinery



The table base


Enjoy the up coming holidays and try to find some of your own time in the shop. When I say "your own time in the shop",  I mean time doing just what you want to do.

Ron


"Success easily gets to our heads, and failureeasily gets to our hearts"

                                                                                                                       Unknown




Sunday, August 27, 2017

The Saw Project is Complete

When I walk into my shop I am immediately treated to the sight of several things that please me a great deal.  The first is my two workbenches. The Shaker Bench and the Nicholson Bench with turned legs. I also am treated to the site of my 1966 Powermatic 90 lathe that I enjoyed restoring a couple of years ago. There is also a restored Powermatic bandsaw, a 1958 Covel #10 surface grinder and the list goes on.

Workbenches, old American iron machine tools, my favorite hand tools. All these things are pleasing to my eye and inspired me to do work that is befitting of these tools.

There has been this one sore spot in my shop for quite a while that I've been meaning to do something about. The Grizzly table saw picture below is one that I purchased in 2004. Before I developed a taste for old American iron. There is really nothing particularly wrong with this saw that can't be resolved with new arbor bearings, belts and a considerable amount of tweaking. It has served me well but it just doesn't inspire me in the same way as my other tools. I removed the top a couple weeks ago to replace the arbor bearings. In the process it occurred to me this saw is basically an older model Delta Unisaw clone.



I always thought that I would find and purchase a 1940s, or 50's era Unisaw to restore, and add some upgrade features like a sliding table, improve the dust collection and be very happy, however it's beginning to be difficult to find those type saws in decent shape. I really didn't have time to bring one back from the dead, and besides, by the time I purchased the saw, performed the restoration and added the sliding table I would have been into the kind of money that would buy a new SawStop with flesh sensing technology.

In the same spirit that companies like Rousch will take a car and make it a much better car and then badge it with their name I hatched a plan to do the same with my table saw. I designed and ordered the new badge and placed an order for the sliding table.

So one recent Saturday morning I completely disassembled this saw. Literally all the way down to the base cabinet. By Sunday afternoon, and a lot of work later, all the parts that I intended to paint the same Sage Green color as my lathe, were painted the Sage Green color. 

 With the saw in pieces the opportunity to paint this saw was more than I could resist. I just couldn't see looking at the Grizzly green any longer.

 I realize color is a very subjective thing. It's the kind of thing in which you have to please yourself. I like the color scheme I used on my PM90 lathe a great deal and wanted to use the same scheme on this tool. One thing that made painting the cabinet easier than it would have been otherwise was the hammered type texture of the factory paint. In lieu of having the problems of painting very smooth sheet metal which will develop runs quite readily if you aren't very careful, the textured factory coating make this much more like painting cast iron.

I also acquired two 40 or 50's era Delta Unisaw hand wheels. The clunky cheap hand wheels on this saw were one of many the things I really disliked. 

Throughout the next week I cleaned and painted trunnion parts, stripped the paint off the fence tubing, and restored the hand wheels making sure not to disturb the beautiful patina on the rim.


When those details were completed I then turned my attention to detailing the new hardware. I like the black chrome look that can be attained by sanding, bluing and then applying wax and a nice polish on the heads the black oxide fasteners.




The following Thursday I started the painstaking process of re-assembling the saw. In the picture below I've installed the new badge (as far as I know there is no E/Z Toolworks, except in my mind). I've been told that I have a whimsical imagination at times.




 Putting the trunnion back into the saw is something that requires great care. It will have everything to do with how the rest of the assembly process goes and how well the movable parts of the saw will function. This was also the first opportunity to see how the hand wheels would look combined with the other details.

While installing the trunnion I discovered why some of the features of this saw worked as they did. Or didn't work as they should. During this process I made custom spacers, washers and whatever was necessary to make things right and well tuned. Having metal working tools at hand can be a real advantage at times such as this.

When installing the cast iron top I took great care aligning the mitre gauge slot to the blade in hopes that this would facilitate the installation of the sliding table attachment. The sliding table is the same one sold under many different brand names. Laguna, Shop Fox, Grizzly, etc. I have to say that I was impressed with the quality of this item. I did have to modify the holes where this piece mounted to the top of the saw in order to allow enough movement to align the critical surfaces.




Fortunately I don't have to depend on my table saw for breaking down sheet goods in the rare case that this need arises. I have a track saw for that task. This means I don't have to remove the mitre gauge from the sliding table. Once set it produces accurate and repeatable cuts and has a capacity of 48" which I doubt I'll ever need. The first task for the sliding table was to cut the table insert board for the right side of the saw top. It cut across the 16" width producing a dead square end.




Now that the saw was working I needed to make it safer to operate. I set about making the splitter shown in the picture below. It looks like a riving knife but it is attached to the insert and is adjustable by the two screws without removing the insert.  It is also easily removable.


With the amount of air I'm pulling thru the perforated insert I needed the guard to provide two function. Keep the saw dust in the insert area so it would be pulled into the dust shroud and to put something between the operator and the saw blade. I've had a couple mishaps with table saws in years past and when I go into a shop where the table saw blade is protruding uncovered by a guard it actually unnerves me just a bit. Fortunately I can still count to ten on my fingers but one of them looks a bit different than it used to.

This guard is rather adjustable and it's easy to put it in the correct position for any operation. The only downside is that I do find myself spending a considerable amount of time positioning it and for that reason it's a bit what I would call, "fiddly". It may require a bit of re-design. I'll noodle on that for a while.



 For a guy that does a lot of hand tool work you may think I've gone thru a lot to bring this saw to it's present state. Franky I'm getting on in years and I just can't spend as much time hand sawing as I have in the past and still make steady progress on my woodworking projects.



Now any issues with table saw function have been resolved. It has a much more pleasing appearance to me and it's one more thing that makes me happy when I walk into my shop. I've found the more things you have in your shop that make you smile the happier you are working there.

Ron

"I destroy my enemies when I make them my friends."
                                                                Abraham Lincoln